XZJ-4 Automatic Tube Straightening and Cutting Machine: Boosting Efficiency in Tube Processing

The XZJ-4 Automatic Tube Straightening and Cutting Machine is a state-of-the-art solution for industries requiring high-precision tube processing. Combining cutting-edge technologies with ease of use, this machine enhances productivity, minimizes waste, and ensures exceptional product quality. It is particularly popular in key markets such as Asia and Africa, where the demand for efficient and reliable tube manufacturing equipment is on the rise.

What is the XZJ-4 Automatic Tube Straightening and Cutting Machine?

The XZJ-4 is an advanced, fully automated system designed for tube straightening, cutting, and collection. The machine handles coils of tubes, straightens them using a customizable mechanism, and cuts them to precise lengths. The system uses a servo motor and ball screw for accurate tube feeding and cutting, making it a vital tool in industries that require high-quality, precision-cut tubes.

How Does the XZJ-4 Work?

The operation of the XZJ-4 is straightforward and highly efficient. Here’s a step-by-step look at how it works:

1. Decoiling: The tube coil is fed into the machine via a motorized decoiler, which pulls the coil and sets it in motion.

2. Straightening: The machine straightens the tube using adjustable horizontal and vertical straightening wheels, ensuring minimal unstraightness.

3. Feeding & Cutting: The tube is fed to the cutting mechanism, where it is precisely cut to the required length using a servo motor system. The cut-to-length tolerance is as precise as ±0.5mm.

4. Collection: Once the tube is cut, it is collected automatically on a pneumatic tube collection stand, ensuring smooth handling without damage.

Key Features and Advantages of the XZJ-4 Machine

1. Precision Cutting for High-Quality Tubes
   With a cutting tolerance of ≤±0.5mm, the XZJ-4 ensures accurate tube lengths, minimizing waste and reducing the need for rework. The machine also achieves straightness of 1mm per 1000mm, ensuring flawless tube quality.

2. High Production Efficiency
   The machine can process up to 4 tubes per minute, allowing businesses to maximize production output and meet high-volume demands efficiently.

3. User-Friendly Operation
   The intuitive PLC control system, along with the touch screen interface, makes the machine easy to operate, even for less experienced operators. The machine can be set up and adjusted easily, with all settings available at the touch of a button.

4. Durability and Low Maintenance
   The XZJ-4 is built to last, with robust components like servo motors and pneumatic systems. The cutting blades are reusable and can be polished, ensuring low maintenance costs and extended machine life.

5. Worker Safety
   The machine’s design prioritizes safety, with secure operational protocols and a well-constructed frame to protect operators.

6. Cost-Effective Manufacturing
   By reducing manual labor and improving the accuracy of cuts, the XZJ-4 reduces manufacturing costs while improving product quality, making it a smart investment for tube manufacturers.

Key Specifications of the XZJ-4 Machine

• Model: XZJ-4

• Feeding Capacity: 4 tubes per minute (1-meter tube length)

• Cut-to-Length Tolerance: ≤ ±0.5mm

• Straightness: ≤ 1mm per 1000mm tube length

• Feeding Mechanism: Servo motor + ball screw

• Coil Size: Inner diameter φ134mm, outer diameter φ1070mm

• Tube Collection Length: 2000mm (standard)

• Control System: PLC with touch screen display

• Power Supply: AC380V, 50HZ, 3P; DC24V operation voltage

• Tube Collection Stand: Pneumatic cylinder control

Why Choose the XZJ-4 for Tube Processing?

The XZJ-4 Automatic Tube Straightening and Cutting Machine is the ultimate solution for tube manufacturers who need a high-speed, high-precision tool for straightening and cutting tubes. This machine is ideal for various industries, including:

• Automotive Manufacturing: Producing precision tubes for vehicle construction and parts.

• Construction and Building: Supplying high-quality tubes for structural applications.

• Aerospace: Cutting and straightening tubes for critical applications where precision is key.

Main Markets for the XZJ-4

The XZJ-4 Automatic Tube Straightening and Cutting Machine is predominantly used in Asia and Africa, where it serves a wide range of manufacturing industries. In these regions, the demand for efficient tube processing solutions is growing rapidly, driven by the industrial boom and a rising need for high-quality products.

Manufacturers in Asia and Africa can rely on the XZJ-4 for fast, accurate, and cost-effective tube processing that meets global industry standards.

Conclusion

The XZJ-4 Automatic Tube Straightening and Cutting Machine is an innovative, high-performance tool designed to improve tube manufacturing efficiency. With its advanced features, precise cutting capabilities, and user-friendly interface, it is the perfect choice for industries looking to boost productivity while ensuring top-quality tube products. Manufacturers in Asia and Africa can benefit from this machine’s speed, accuracy, and reliability, making it an essential addition to any production line.

For more information on how the XZJ-4 can enhance your tube manufacturing process, contact us today at +8615305299442 export@wondery.cn.